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Read Our Success Stories Related to Pharmaceutical, Food & Beverage and Metal & Mining etc.

Ciron Drugs & Pharmaceutical Pvt Ltd

This includes tunnel upgradation, cold chamber, automation system for ampules manufacturing tank, stability chamber etc.

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IPCA Laboratories Ltd (PIPARIA)

This project includes ADAM FBD upgradation, Water system panel upgradation for loop 2, Water system panel upgradation for loop 1, Rapid mixer granulator

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IPCA Laboratories Ltd (ATHAL)

This project includes Air compressor, ADAM FBD upgradation (8 quantity) and Site support for replacing mitsubishi servo drive.

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IPCA Laboratories Ltd (TARAPUR)

This project includes Conta blender completely new plc panel, Site support for water system fault finding & troubleshooting etc.

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USV LTD (DAMAN)

This project Site support for water system, Site support for mgf & uf panel.

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Micro Labs Ltd (GOA)

This project Site support for sejong coating machine, Octa blender panel upgradation, Sejong machine SCADA upgradation (4 quantities)

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Micro Labs LTS (BANGALORE)

This project includes Conta blender hmi upgradation (3 quantities), Cartening machine hmi upgradation, Site support for tapasya blender (4 quantities)

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Ashish Lifescience Pvt Ltd

This project includes Site support for bms system, Chiller integration in existing SCADA of bms system, Site support for machine fabric autoclaim SCADA

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SUN FRESH AGRO PVT LTD (VASHI)

This project included the machine upgradation of milk pouch filling machine with new PLC and HMI system

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Ciron Drugs & Pharmaceutical Pvt Ltd

01 Tunnel upgradation

Project Completed On - Dec 2020

SYSTEM DRAWBACKS :

  • PLC & HMI both outdated
  • No security System
Old System Specification New System Specification
PLC: ALLEN BRADELY LOGIX 1200 PLC: AALLEN BRADELY LOGIX 1400
HMI: 550 PANEL HMI: MITSUBISHI GS2107
LINE WISE PRINTING PAGE WISE PRINTING
CHANCES TO MISS THE PRINTING PROPER PRINTING, NO LINE MISSING
RS232 PROTOCOL USED ETHERNET
02 Cold chamber

Project Completed On- Nov 2020

Old System Specification New System Specification
MANUAL OPERATION SCADA BASED OPERATION
MANUAL CONTROL PANEL 21CFR PART 11 CONTROL PANEL
NO REPORT GENERATION REPORT GENERATION
NO TEMPERATURE RECORDED TEMPERATURE RECORDED
NO SMS SYSTEM SMS SYSTEM
03 Automation system for ampules manufacturing tank

Project Completed On- Oct 2020

FULL NEW SYSTEM WITH OEM COLLABORATION PROVIDED TO BRIGHT PHARMA OEM SCOPE :

  • Provided Manufacturing Vessel Tank

AVANEW SCOPE :

  • 21 CFR PART-11 SCADA FOR MONITORING & CONTROL
  • PLC CONTROL PANEL FOR CONTROLLING MANUFACTURING VESSEL
  • PLC: SIEMENS 200 SYSTEM
  • LOAD CELL FOR MANUFACTURING & CONTROL
  • TANK: 450 LITRES
  • 485 PROTOCOL USED
04 Stability chamber

Project Completed On: Jan 2020

Old System Specification New System Specification
NO SCADA 21 CFR PART-11 SCADA
OPERATIONS CONTROLLED THROUGH HMI OPERATIONS MONITORED THROUGH SCADA
NO REPORT GENERATION REPORTS GENERATED
NO DATA STORAGE DATA STORAGE
05 Incubator

Project Completed On: Nov 2019

Old System Specification New System Specification
JAVA BASED SCADA WEB BASED SCADA
NOT FUNCTIONING PROPERLY MONITORING & CONTROLLING THROUGH SCADA
NO REPORTS REPORTS GENERATED
06 WEIGHING BALANCE FOR NITROGEN

Project Completed On: Ongoing

07 WATER SYSTEM 21CFR SCADA

Project Completed On: Aug 2020

Old System Specification New System Specification
NO SCADA SCADA PROVIDED
NO REPORTS GENERATED REPORTS GENERATION DONE
OPERATION CONTROLLED THROUGH HMI ONLY
NO DATA STORED DATA STORED
NO SMS SYSTEM SMS SYSTEM
08 Service support site visit for fault finding & troubleshooting of the tunnel

Project Completed On: Feb 2020

SYSTEM DETAILS:

  • PLC: MICROLOGIX 1200
  • HMI: PANEL 500
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IPCA Laboratories Ltd (PIPARIA)

01 ADAM FBD Upgradation

Project Completed On: Jan 2020

Old System Specification New System Specification
PLC: ABB SYSTEM 550 PLC: SIEMENS S200
HMI: ABB HMI: SIEMENS KTP400
NO REPORTS GENERATED ONLINE REPORTS GENERATION
OUT DATED SYSTEM CONTROL PANEL NOT REPLACED
OPERATION ISSUE (TOUCH SCREEN NOT WORKING PROPERLY)
02 Water system panel upgradation for loop 2

Project Completed On: Oct 2020

SYSTEM DRAWBACKS :

  • DUMP VALVE OPERATION ON WATER CONDUCTIVITY ONLY

USER REQUIREMENTS :

  • DUMP VALVE OPERATION ON CONDUCTIVITY AS WELL AS ON TOC HIGH LIMIT
  • SECURITY SYSTEM
Old System Specification New System Specification
PLC: ABB 550 PLC: EXISTING PLUS ADDED DELTA PLC FOR TOC LOGIC
HMI: MITSUBISHI E300 BOTH PLC’S COMMUNICATION TO A SINGLE HMI
NO REPORTS GENERATED HMI: MITSUBISHI GS2107
NO SECURITY SYSTEM REPORTS GENERATED
SECURITY SYSTEM AS PERS USER GROUPS & USER
03 Water system panel upgradation for loop 1

Project Completed On: Oct 2020

User Requirement:

  • Security System
Old System Specification New System Specification
PLC: FX1N MITSUBISHI PLC: EXISTING
HMI: MITSUBISHI E300 HMI: MITSUBISHI GS2107
NO SECURITY SYSTEM SECURITY SYSTEM AS PER USER GROUPS & USER
04 Rapid mixer granulator

USER REQUIREMENT :

  • SECURITY SYSTEM
Old System Specification New System Specification
PLC: ALLEN BRADELY 1400 EXISTING PLC & HMI
HMI: PANEL 700 SECURITY SYSTEM SCRIPTING TO EXISTING HMI
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IPCA Laboratories Ltd (ATHAL)

01 Air compressor

Project Completed On: Feb 2020

Old System Specification New System Specification
CHINESE MAKE PLC WITH HMI DISPLAY PLC: SIEMENS S7 200
OUTDATED SYSTEM, NOT INWORKING CONDITION HMI: SIEMENS KTP 700
VFD USED FOR MONITORING TEMPERATURE, PRESSURE & AIR FLOW SPEED
REPORT GENERATION WITH THE PARAMETERS
SECURITY SYSTEM AS PER USER GROUP & USER
02 ADAM FBD upgradation (8 quantity)

Project Completed On: April 2020

MACHINE NAME: FBD (200KG) (Quantity 4)

Old System Specification New System Specification
PLC: MITSUBISHI FX 1N-14MR PLC: EXISTING
HMI: MITSUBISHI E300 HMI: MITSUBSHI GS2107
LIMITATION TO RECIPE RECIPE UPTO 50
NO SECURITY SYSTEM SECURITY SYSTEM AS PER USER GROUPS & USER
NO REPORT GENERATION ONLINE REPORT GENERATION

MACHINE NAME: FBD (100KG) (Quantity 3)

Old System Specification New System Specification
PLC: MITSUBISHI FX 1N-14MR PLC: EXISTING
HMI: MITSUBISHI E300 HMI: MITSUBSHI GS2107
LIMITATION TO RECIPE RECIPE UPTO 50
NO SECURITY SYSTEM SECURITY SYSTEM AS PER USER GROUPS & USER
NO REPORT GENERATION ONLINE REPORT GENERATION

MACHINE NAME: FBD (30KG)(Quantity 1)

Old System Specification New System Specification
PLC: DELTA DVP 16ES2 PLC: EXISTING
HMI: DELTA TP02 HMI: MITSUBSHI GS2107
LIMITATION TO RECIPE RECIPE UPTO 50
NO SECURITY SYSTEM SECURITY SYSTEM AS PER USER GROUPS & USER
NO REPORT GENERATION ONLINE REPORT GENERATION
03 Site support for replacing mitsubishi servo drive

Project Completed On: June 2020

PROJECT DETAILS:

  • MODEL NO: HFKE 13 WITH MATERIAL
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IPCA Laboratories Ltd (TARAPUR)

01 Conta blender completely new plc panel
Old System Specification New System Specification
MANUAL CONTROL PANEL PLC CONTROL PANEL
OPERATIONS THROUGH BUTTONS & RELAY LOGIC PLC: SIEMENS S7 200
HMI: KTP 700 COMFORT
NO HMI DISPLAY OPERATIONS CONTROLLED THROUGH PLC
NO AUTO CYCLE/ OPERATIONS AUTO AS WELL AS MANUAL OPERATIONS
NO REPORTS GENERATED REPORTS GENERATED
NO DATA STORAGE DATA STORAGE
NO SECURITY SYSTEM SECURITY SYSTEM AS PER USER GROUP & USER
02 Site support for water system fault finding & troubleshooting

SYSTEM DETAILS:

  • PLC: SIEMENS 1200
  • HMI: SCHNEIDER

USER REQUIREMENTS:

  • SIP CYCLE NOT WORKING PROPERLY
03 Site support for rmg fault finding & troubleshooting

SYSTEM DETAILS:

  • PLC: SIEMENS S7 200
  • HMI: KTP 400

USER REQUIREMENTS:

  • AUTO LOGIC NOT WORKING PROPERLY
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USV Ltd (Daman)

01 Site support for water system

PROJECT DETAILS:

  • PLC: FX 1N
  • HMI: MITSUBISHI E300

USER REQUIREMENTS:

  • AUTO LOGIC NOT WORKING PROPERLY
02 Site support for MGF & UF panel
Old System Specification New System Specification
HMI: BEIJER 1X PRO HMI: X2 PRO
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Micro Labs Ltd (Goa)

01 Site support for sejong coating machine

Project Completed On: September 2020

PROJECT SPECIFICATIONS:

  • PLC: SIEMENS S7 300
  • IPC LABVIEW, SACS 2.1

USER REQUIREMENTS:

  • SIP CYCLE NOT WORKING PROPERLY
  • SUPPLY TEMPERATURE NOT MAINTAINED WITHIN LIMIT
02 Octa blender panel upgradation

Project Completed On: October 2020

SYSTEM DRAWBACKS:

  • SCADA NOT FUNCTIONING PROPERLY
  • LICENSE EXPIRED
  • IPC SHUTDOWN AUTOMATICALLY

USER REQUIREMENTS:

  • REQUIRED ONLINE PRITING
  • OPERATION CONTROLLED THROUGH HMI
Old System Specification New System Specification
PLC: MICROLOGIX 1400 PLC: EXISTING
SCADA: ROCKWELL HMI: MITSUBISHI GS2110
NO ONLINE REPORTS GENERATED ONLINE REPORTS GENERATED
NO SECURITY SYSTEM SECURITY SYSTEM AS PER USER GROUP & USER
NO DATA STORAGE DATA STORAGE
03 Sejong machine SCADA upgradation (4 quantities)

Project Completed On: Jan 2021

SYSTEM DRAWBACKS:

  • FREQUENTLY ISSUES OCCURING IN SCADA SYSTEM

USER REQUIREMENTS:

  • REQUIRED FLAME PROOF IPC
  • CUSTOMIZED REPORT GENERATION
  • 21 CFR PART-11 COMPLY
Old System Specification New System Specification
PLC: SIEMENS S7 300 PLC: EXISTING
IPC: PROFACE IPC: WINMATE
SCADA: LABVIEW, SACS 2.1 SCADA: INDUSOFT WEB BASED SCADA
21 CFR PART-11 COMPLY
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Micro Labs Ltd (Bangalore)

01 Conta blender hmi upgradation (3 quantities)

SYSTEM DRAWBACK:

  • HMI KEYS/BUTTONS NOT WORKING PROPERLY
  • HMI DISPLAY IS TOO SMALL FOR OPERATING
  • OUTDATED HMI

USER REQUIREMENTS:

  • REQUIRED HMI WITH BIGGER DISPLAY
  • REQUIRED SECURITY SYSTEM AS PER USER GROUP & USER
Old System Specification New System Specification
PLC: MICROLOGIX 1400 PLC: EXISTING
HMI: PANEL VIEW 400 HMI: MITSUBISHI GS2107
NO REPORTS GENERATED REPORTS GENERATED
NO SECURITY SYSTEM SECURITY SYSTEM AS PER USER GROUP & USER
02 Cartening machine HMI upgradation

SYSTEM DRAWBACK:

  • HMI GLASS DAMAGED
  • OUTDATED HMI
  • RECIPE FUNCTION NOT AVAILABLE

USER REQUIREMENTS:

  • NEW HMI WITH SECURITY SYSTEM
  • REQUIRED RECIPE FUNCTION
Old System Specification New System Specification
PLC: MICROLOGIX 1500 PLC: EXISTING
HMI: EXOR UNIOP ETOP 06 HMI: MITSUBISHI GS2107
NO RECIPE FUNCTION RECIPE FUNCTION PROVIDED
NO SECURITY SECURITY SYSTEM AS PER USER GROUP & USER
03 Site support for tapasya blender (4 quantities)

SYSTEM DRAWBACKS:

  • AUTOCYCLE NOT WORKING PROPERLY
  • HOOTER ACKNOWLEDGE BUTTON NOT PROVIDED

SYSTEM DETAILS:

  • PLC: SIEMENS 1200
  • HMI: KTP 900 COMFORT
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Ashish Lifescience Pvt Ltd

01 Site support for bms system

SYSTEM DETAILS:

  • PLC: DDC CONTROLLER
  • SCADA: INDUSOFT

SYSTEM DRAWBACKS:

  • VFD OPERATIONS WORKING MANUALLY
  • NO REPORT GENERATION FOR VFD FREQUENCY

USER REQUIREMENTS:

  • VFD FREQUENCY SET & VIEW FOR INDIVIDUAL AHU FROM SCADA
  • REPORT GENERATION OF VFD FREQUENCY
  • NIGHT MODE SCRIPTING ADDED IN SCADA
02 Chiller integration in existing SCADA of bms system

SYSTEM DETAILS:

  • CHILLER: CARRIER
  • SCADA: INDUSOFT
  • PROTOCOL USED: MODBUS

SYSTEM DRAWBACKS:

  • CHILLER DATA NOT CAPTURED IN SCADA

USER REQUIREMENTS:

  • CHILLER DATA REQUIRED IN SCADA FOR VIEW & CONTROL PURPOSE
  • CHILLER CONTROLLING FROM SCADA
  • REPORT GENERATION OF CHILLER PARAMETERS
03 Site support for machine fabric autoclaim SCADA

SYSTEM DETAILS:

  • SCADA CORRUPTED

USER REQUIREMENTS:

  • REINSTALL THE SCADA WITH INSTALLATION & COMMISSIONING
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SUN FRESH AGRO PVT LTD (VASHI)

01 Milk pouch filling machine upgradation

SYSTEM DRAWBACKS:

  • MANUAL OPERATIONS NOT WORKING PROPERLY
  • MAINTENANCE IS HIGH

USER REQUIREMENTS:

  • WANTED TO UPGRADE FROM MANUAL TO AUTOMATED
  • HMI Data Storage
Old System Specification New System Specification
Manual Operations PLC based Operations
Operated through buttons Operated through HMI
PLC: SIEMENS S7 200
HMI: KTP 400
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